A manufacturer is awarded a large contract. The monthly production requirement increases but the company has no room or employees who have experience or extra hours during the day. It is possible to add another shift in the short term, but it could also create new work, training, supervision, and quality-control demands.
These scenarios reveal an significant reason to use robotics automation. Robotics isn’t simply about replacing people with the aid of a machine. In the right application, it can change how manufacturers use the production capacity they have.
Image credit: automatedsolutions.com.au
Examine the Seconds That Aren’t able to be found between the products
Manufacturing inefficiency doesn’t have to be significant. An operator could spend 15 seconds assembling the component before implementing 10 seconds of materials, and then a few seconds more to move it onto the next stage. It may appear to be a small difference even for a single piece of equipment. Repeated thousands of times, however, those seconds become significant production time.
The same is true for scrap material. A small amount of excess coating or dispensing material multiplied in a production run with a high volume could result in a significant expense.
Before selecting the equipment they require, companies considering robotic automation Australia can benefit by analyzing these small losses. AAS’s Needs Analysis aims to identify bottlenecks as well waste, quality issues and other process limitations that could impact an automation project.
The robot must fit the system around it.
The choice of a robot is just one engineering decision. Guardings, tools, controls, sensor, conveyors and fixtures may also be required. Engineers should consider the reach of the robot and its payload as well as how it will interact with its surroundings and how it will move.
ASA provides concept development, system design, CAD simulation, and offline programming as part of its approach to FANUC robotic automation. The digital simulation allows engineers to analyze configurations, estimate cycles times, and evaluate the system before it becomes in operation on the floor of the customer’s. It is particularly helpful in situations where there is a restricted area or new robotics requires integration with an existing production line.
Paint and Dispensing Shows Why Replicability is Critical.
Certain manufacturing processes demonstrate the importance of controlled movements. Imagine coating hundreds, or thousands of parts. The end goal isn’t simply completing each component quickly. It’s crucial to regulate the speed, distance, and the movement of every component from the beginning to the close of the process.
The ASA specialists are skilled in painting and dispensing across industries including aerospace and automotive. Industrial robotics automation in these areas allows for reproducible movements and reduce the risk of workers to physical demands or those that could be dangerous.
The elimination of waste and improvement in productivity is possible through better control.
Even after the installation the system will still require users
Automation is not a complete solution to the need for expertise in manufacturing. Automation can alter the capabilities needed to maintain and operate the manufacturing process.
Employees should be trained to safely use equipment and to recognize abnormal behavior and troubleshoot malfunctioning components and perform necessary maintenance. The production needs can change in time, meaning that processes and programs will require adjusting.
ASA offers training on site that covers safe operation, programming troubleshooting, as well as mechanical and electrical maintenance. The company also provides servicing as well as ongoing support to evaluate the condition of equipment and address issues that may arise during the equipment’s operational time.
Capacity means more than just making work faster
In Australia, expanding production capacity does not always mean hiring more workers for repetitive tasks or buying larger structures. It’s sometimes more beneficial to ask if the production procedure could be altered.
ASA has been designing and integrated automation solutions since 2002. It works with manufacturers in Australia and international projects. Its method of analysis connects needs, engineering, simulation, FANUC robot integration training, as well as servicing.
Automation for the sake of automation isn’t the main goal. A system that is worthy of the gold it’s worth will be able to provide tangible benefits for an enterprise, including more reliable production, better quality, safer processes and less waste.